KAIZEN AND POKA YOKE AT WORK – JOURNEY TO EXCELLENCE

Chat to get a Free Quotation

  • Private Class Price is Per Day not Per Pax
  • Send 1 or 20 pax for the same price
  • HDRF Claimable(SBL)

Private Class from

2700/day

(2 Days)

COURSE OBJECTIVES

· Understand the impact of quality problem solving & decision making

· Making continuous improvement & effective problem solving a way of life

· Eliminate recurring problems, develop permanent solutions

· Apply proven techniques and tools for daily work issues

· Develop a continuous improvement culture & mindset within the organization

· Building a mature workforce in dealing with problems & challenges

· Take the approach of prevention as the ultimate problem solving & decision making

· Improve overall organization quality, productivity, cost and customer satisfaction

INTRODUCTION

Being competitive means staying ahead of our competitors at all times. In order to achieve that, a process known as Kaizen needs to be in place to continuously improve quality, productivity and cost. Continuous Improvement practices is a healthy culture where everything within the organization can and shall be never-ending improved gradually. In order to compliment Kaizen, Mistake-Proofing approach or Poka Yoke could be apply together. Poka Yoke concepts is a powerful tool to help in eliminating mistakes and recurring issues. This course is a hybrid session that expose and engage participants to develop practical workplace ideas and solutions.Basically Kaizen is a work culture of applying small and incremental improvement while Poka Yoke helps in developing concrete and effective solutions to current as well as potential problems.

TARGET AUDIENCE

· Level – Managers, Executives, & Professionals & Senior Personnel

· Department – All

· Industry – Manufacturing & Service

METHODOLOGY

· Approx 20:80 rule - 20% sharing, & 80% learning activities

· Accelerated learning - Highly interactive with experience facilitator

· Implied & Work related learning activities with highly engaging interactions

Module 1: INTRODUCTION - QUALITY @ WORK

· Learning Outcome

· The Meaning of Quality

· You & Quality

· A Total Quality Organization

Module 2: KAIZEN - A CONTINUOUS IMPROVEMENT PROCESS

· The Meaning of Kaizen

Module 3: KAIZEN APPLICATIONS

· What Have Changed

· Kaizen Around Us

Module 4: COMMON IMPROVEMENT PRACTICES

· The 8 Sins in Workplace - Waste

· The Housekeeping principles - 5S

Module 5: DEVELOPING IDEAS

· Kaizen Approach

· Kaizen Kick Start Questions

· What would I Improve

Module 6: THE POWER OF SMALL IDEAS